EAM-120 AUTOMTIC ASSEMBLY MACHINE FOR SPRING UNIT
automatic assembly machine
The special equipment adapt to assembles all size of spring units

*The automatic assembly machine model EAM-120 assembles biconic Bonnell springs. The springs are manually inserted and, at the end of each row, the operator presses the pedal and starts the assembling cycle. With a single operation the jaws are closed, the spring linkage helix is coiled than cut and bent at both ends automatically. When the cycle is concluded, the spring units are forwarded and the jaws are ready to receive more springs. The EAM-120 performances are excellent; it is a highly reliable and productive machine for spring units and mattress manufacturer. automatic assembly machine, automatic assembly machines

*The EAM-120 assembly machine is equipped with one set of jaws, to be chosen among those indicated in the tables above; the scheme shows the width of the spring units according to the number of holdfasts and the width of the jaws, to be positioned at the shortest distance. The pitch of about 8~10mm at a time by means of a spacer gauge.

By way of example:
*14 lines x 22 rows with spring with an 90mm external diameter and using 98mm jaws
*15 lines x 24 rows with spring with an 83mm external diameter and using 93mm jaws
*16 lines x 27 rows with spring with an 74mm external diameter and using 86mm jaws
*18 lines x 30 rows with spring with an 67mm external diameter and using 75mm jaws

No. of Jaws

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

98mm jaw;spring dia: 82-90mm

202

192

182

172

161

151

141

131

120

110

100

90

80

93mm jaw;spring dia: 78-86mm

202

193

183

173

163

153

144

134

125

115

105

96

86

76

86mm jaw;spring dia: 69-74mm

201

192

182

173

164

155

146

136

127

118

109

100

90

81

72

75mm jaw;spring dia: 65-69mm

181

173

165

157

149

141

133

126

118

110

102

94

86

78

70

62


NOTE: The EAM-120 assembly machine is equipped with one size of jaws, total 20 jaws.
Excellent features :
*Economy
The machine operates without compressed air, Maintenance and spare parts wear is kept to a minimum. Production speed can be adapted to the quality of wire. automatic assembly machine, automatic assembly machines
*High flexibility
The EAM-120 assembly machine produces various types of spring units using springs with different diameter, wire thickness and height. The number of lines can be varied without moving the unused holdfasts. Width changes are rendered easier by the new shape of the holdfasts which are quickly positioned and perfectly arranged thanks to the special gauge.Changes in length are possible by selecting the number of rows on the control panel.
*Quality
The helix closing rings on both ends are very near to the springs. Extremely precise, electronic controlled helix stop guarantees a perfect closing. Thanks to the helix lubrication device coiling is smooth, 5/4 linkage reduces slack to a minimum. automatic assembly machine, automatic assembly machines
Control panel :
automatic assembly machines
Helix contro
 
Technical data at a glance:
Production: Up to 28000 spring/8 h (depending on the operator's skill)
spring type: Bonnell
Spring end ring diameter Dif: 65-90mm
spring wire diameter: 1.9-2.4mm
Spring height (can be request): 80-180mm
Helix wire diameter : 1.3-1.4mm
Max spring unit width : 2000mm
Max number of jaws : 18 (X)
20 (L)
24 (M)
25 (S)
Motor power of the assembler: 1.1kw
Motor power of helix makers :2 x 1.1kw( with invert )
Controls : PLC control and operator's panel
Power:400V 3 phases 8A
Power requirement: 230V 3 phases 12A
Max weight spiral wire reel: 200kgs
Net weight: 900kgs

Note: The technical features are subject to constant improvements, ESUN INTERNATIONAL reserves the right to make any change without notice.

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